New Style
Old Style
The factory parts were likely molded of Cast Nylon 6. This is about the best material if you are going to mass produce by molding parts. It has an impact strength of around 0.4 ft.-lbs./in. and hardness of around Rockwell R115.
Since we are machining each part, we can use a much better material. The new parts are made of Ultra High Molecular Weight (UHMW) Polyethylene. This material has about the highest impact strength of any plastic at any price -- and what we want is Impact Strength.
Impact Strength -- The ability
of a material to withstand shock loading. Determined by the notched Izod
test, which measures the effect on a
material when it is suddenly
impacted by a swinging pendulum. A larger number signifies greater impact
resistance.
Note almost four times the impact strength of "unbreakable" Polycarbonate. One Hundred times the impact strength of Cast Nylon. I will offer a lifetime warranty against the part splitting or shattering.
I am using a special type called Oil-Filled
UHMW Polyethylene. This has oil impregnated within the
Polyethylene. This actually doubles its tensile strength and lets
it survive down to -450° F. The oil helps to make anything contacting
slides and does not stick and dig in.
Oil-Filled UHMW Polyethylene
• Color: Opaque gray
• Temp. Range: -450° to +180° F
• Impact Strength: Excellent
• Low friction
• Hardness: Shore D62-D67
Note that the Polyethylene is softer than the Nylon (at Rockwell 115) and should do, if anything, a better job of absorbing the shock.
This does not use the metal load spreading steel disk on the factory part. The "old style" had no disk, but often broke up. They added the disk to the new part to try and get their Nylon to survive. The superior material I am using will not break up under any circumstances and needs no disk. Also, the new part is held in by a stainless steel screw from the other side rather that the "tit" that always broke off. The "tit" helped with quick mass assembly -- the screw will last much longer.
The
prototype is back from testing (90 high-powered loads, thanks Oscar!) and
it worked perfectly. Notice the slight mushrooming of the unsupported
portion. This shows plenty of shock absorbing was going on.
I suggest you have the part installed by a competent gunsmith. I won't supply full instructions here, if you don't know how to install it -- don't!
The
part is held in place with a #6 Stainless Steel sheet metal screw (supplied).
It
will be necessary to remove a small amount of material from the stock to
clear the new screw head.
Some users have used a smaller screw.
You are welcome to try this, it's your gun. I just wanted to supply
a screw that assured the part would never, ever break free.
Be sure you determine which part you need -- the new-style or the old-style. Look here for details. (Note -- the old-style part can still be bought in plain Nylon from Carlson's.)
This part is very expensive to make in
small quantities. The material is nasty to accurately machine
and requires quite a few machine setups, the cost of each must be spread
across all the parts. If you'd like 1,000 at a great price,
drop me a line. :)
| New-Style
The cost is $49.95 plus S&H |
|
| Old-Style
The cost is $44.95 plus S&H |
Shipping and handling is
a flat rate of $8.00 per
order to anywhere in the USA, sent via USPS First Class Mail (2-5 Days).
If you are ordering from
outside the USA, the shipping, handling, and Customs paperwork is a flat
rate of $31.00 per order
for USPS Global Priority Mail (4-7 days) wherever it can be sent.
Our Post Office has just
raised the rate for International Priority Mail to $21 for most
destinations. I also have to do customs paperwork, and I must
stand in line at the Post Office for 20 minutes and personally mail
international shipments.
C.
PO BOX 292039
Kettering, OH 45429-0039
Yes, we use PayPal as our
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have beefs with PayPal -- no buyers have ever been upset with them.